🌍 Engineered for West Africa — Côte d’Ivoire · Ghana · Burkina Faso · Senegal · MaliTalk to an engineer →
Cashew-shell powered · Clean hot air

Comprehensive hot-air drying solutions for mangoes, seafood & more.

We turn cashew shells — an abundant West-African waste stream — into clean, low-cost heat for industrial food drying. Consistent quality, dramatically lower fuel bills, and a smaller carbon footprint.

  • 200k–900k kcal burner range
  • 1,500 kg per drying batch
  • ↓ 60% vs. diesel/LPG fuel cost
Cashew-shell biomass burner with stainless vibro feeder and hopperDesign outlet · 182 °C
🥭 Dried mango
moisture 12%
🌱 Cashew shell
renewable fuel
↓ 60% fuel cost
vs. diesel / LPG
Trusted where it matters
Indirect clean heatMERV-8 filtered airFood-grade contactLocal service network12-month warranty
Why biomass drying

Better dried food, at a fraction of the fuel cost.

Diesel, gas and open-fire drying are expensive, dirty and inconsistent. Our cashew-shell burners give processors clean, controllable heat — and turn a local waste product into value.

💸

Slash fuel spend

Cashew shells cost a fraction of diesel or LPG per kilocalorie. Most processors recover the burner investment within a single season.

🎯

Precise, even heat

Closed-loop PLC control holds drying temperature to setpoint, so every tray comes out uniform — no scorching, no under-dried spoilage.

🍃

Cleaner & greener

Carbon-neutral biomass plus MERV-8 filtration keeps smoke off your product and cuts emissions versus fossil-fuel dryers.

🔁

Waste to worth

Cashew processing byproduct becomes your energy source — a circular supply chain that keeps money in the local economy.

⚙️

Built to run hard

Stainless heat exchangers and refractory-lined combustion chambers designed for continuous, multi-shift seasonal duty.

🛠️

Serviced locally

Spare parts, training and field engineers based in-region — not an ocean away — so downtime stays measured in hours.

Biomass systems

One heat platform, configured to your line.

From a single batch chamber to an integrated tunnel line, every system is built around the same reliable cashew-shell combustion core.

Cashew-shell burner system
Flagship

Cashew-Shell Burner System

Purpose-built to burn cashew nut shells cleanly and efficiently — our most popular unit for West-African processors.

  • Auto shell feed & ash removal
  • 200,000–900,000 kcal range
  • Two-stage clean combustion
Explore this system →
Multi-fuel agricultural-waste burner
Versatile

Agricultural-Waste Burner

Runs on briquetted mango peel, rice stalk, corn cob, groundnut and cotton residue — ideal where cashew shell is seasonal.

  • Multi-fuel combustion
  • Low-emission secondary burn
  • Modulating output
Explore this system →
Hot-air generator with heat exchanger and blower

Hot-Air Generators

Indirect heat exchangers deliver clean, contamination-free hot air straight into your dryer for food-grade contact.

  • Indirect (no gas contact)
  • Stainless heat exchanger
  • Up to 150 °C outlet
Explore this system →
Continuous tunnel drying line

Tunnel Dryers

Continuous-flow tunnels for high-volume mango and vegetable operations that never stop during harvest peak.

  • 1,500 kg per chamber
  • Multi-zone temperature
  • 100mm rockwool panel
Explore this system →
Batch tray drying cabinet

Batch Processing Units

Cabinet and room dryers sized for cooperatives and growing SMEs — start small, scale as demand grows.

  • Cooperative to SME scale
  • Uniform airflow design
  • Simple operator controls
Explore this system →

Custom & Integrated Solutions

Have an unusual product or an existing dryer to retrofit? We engineer the burner, ducting and controls around your process.

Explore integrated systems
Cashew-shell burner firing a clean, intense flame in the workshop4,500kcal / kgCashew nut shells used as biomass fuel
The primary fuel

Cashew shells: the fuel already sitting in your yard.

West Africa processes millions of tonnes of cashews every year — and the shells are usually a disposal headache. We turn that byproduct into a dense, high-calorie fuel that burns hotter and cleaner than firewood.

  • Abundant & local — no import, no foreign currency exposure
  • High energy density — ~4,000–5,000 kcal per kg
  • Carbon-neutral — part of the natural carbon cycle
  • Circular economy — waste becomes revenue and jobs

Industry context: African Cashew Alliance ↗

See fuel-cost comparison
The technology

What is pyrolysis — and why it burns cashew shell so cleanly?

Cashew shells are rich in CNSL, a corrosive oil that makes them smoke, foul and corrode an ordinary furnace when burned raw. Pyrolysis solves that. Instead of setting the shell alight directly, we first heat it in a low-oxygen chamber so it breaks down into a clean combustible gas — then burn that gas in a second stage: hot, complete and smoke-free. The heat is passed to your product indirectly, so combustion never touches the food.

Two-stage pyrolysis — the oil-rich shell (CNSL 15–25%) is gasified first, then the gas is burned clean; char leaves as biocharStage 2 · Combustion chamberGas + secondary air → clean, hot burn🔥🔥🔥Volatiles + CNSL vapour ↑Stage 1 · Pyrolysis chamberLow-oxygen · shell → combustible gas + char🌰Shell hopper4–8% moistureSecondary airHot flue gas♨️Hot-air generatorIndirect heat⚫ Biochar · by-product
Two-stage pyrolysis — the oil-rich shell (CNSL 15–25%) is gasified first, then the gas is burned clean; char leaves as biochar
🚭No smoke

The shell is turned to gas first, then burned hot and complete — none of the black smoulder you get burning oily shell raw.

More heat, less fuel

Two-stage combustion releases far more of the shell’s energy, so you burn less to dry the same tonnage.

🛡️Tames corrosive CNSL

The 15–25% cashew-shell oil that clogs and corrodes ordinary burners is handled by design, not fought against.

Biochar, not just ash

The process leaves a useful carbon by-product — one more stream of value from the same waste.

See how the cashew-shell burner works →

From harvest to export

Real fruit. Real dryers. Real process.

The full journey a mango operation runs every season — from a mountain of fresh mango to sealed, export-grade product on the shelf.

Freshly harvested mangoes in a West African processing yard
01Fresh intakeTonnes of just-harvested mango arrive during the West-African season.
Biomass hot-air drying cabinets with digital temperature control
02Clean hot-air dryingCashew-shell heat feeds temperature-controlled drying chambers on site.
Sealed bag of export-grade dried mango
03Export-grade outputBright, uniform dried mango — sealed, lotted and ready to ship.
West African processor showcasing dried fruit products at a trade fair
04Reaching marketsProcessors take dried fruit & vegetables to regional and export buyers.
How it works

From shell to shelf-ready in four steps.

  1. 01

    Feed the fuel

    Cashew shells (or other biomass) are auto-fed into the refractory-lined combustion chamber.

  2. 02

    Generate clean heat

    A two-stage burn maximises energy release while a heat exchanger keeps combustion gases away from your food.

  3. 03

    Dry with precision

    Filtered hot air circulates through the dryer at a PLC-controlled temperature and airflow.

  4. 04

    Pack the profit

    Uniform, export-grade product comes out — with fuel costs and emissions a fraction of fossil-fuel drying.

From cashew shell to export-grade product — the heat path end to end🌱Cashew shell~4,800 kcal/kg🔥Pyrolysis burner200k–900k kcal♨️Hot-airgeneratorindirect, 3-pass🌬️Drying chamberPLC 50–75 °C🥭Export-gradeproduct12% moisture
From cashew shell to export-grade product — the heat path end to end
0% typical mango yield
0kg per drying batch
0yr equipment life
0West-African target markets
Built for West Africa

Engineered for the realities where you grow.

We design for the realities of the region: variable power, seasonal harvests and the need for parts and expertise close by. Every supply is structured around in-region spares access and hands-on operator training — built into the scope, not bolted on afterwards.

🇨🇮 Côte d’Ivoire🇬🇭 Ghana🇧🇫 Burkina Faso🇸🇳 Senegal🇲🇱 Mali➕ & across the region
See the Banfora configuration
Cashew-shell hot-air drying line (representative)Design setpoint · 118 °C📍 Banfora scenario · Burkina FasoIllustrative

“We’re a new company, and we’d rather earn your trust than borrow it. Every line we quote is engineered in full first — sized to your harvest, your fuel and your buyers — and delivered with operator training and in-region spares. Judge us on the depth of the design, not on a wall of logos.”

The GreenMach engineering team
Get a quote

Tell us what you dry. We’ll size the system.

Share a few details and a drying engineer will come back with a recommended configuration, throughput estimate and fuel-cost projection — no obligation.

Bright, uniform export-grade dried mango produced with cashew-shell hot-air drying
Export-grade dried mango — the output of a cashew-shell drying line.
Chat with us