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SahelDryBiomass Systems
Custom burner solutions

When standard configurations do not fit.

A fuel with unusual ash chemistry, a process demanding an atypical temperature profile, a site with severe space or regulatory constraint, an integration into existing plant that cannot be modified — custom engineering exists for these cases.

The custom engineering path — brief to commissioning📋Requirementsload · fuel · site🔍Feasibilityhonest appraisal✏️Concept designarchitecture📐Detailed eng.performance model🧪Prototype & testvalidate🏭Manufacture & QCto spec🔧Commissionverify · train
The custom engineering path — brief to commissioning
We will also tell you when a custom solution is not warranted. Bespoke engineering carries cost, lead time and long-term spare-parts complexity; where a standard unit with modest modification will serve, that is the better recommendation.

Engineering process

  1. 01
    Requirements assessment

    Thermal load, fuel characterisation, site survey, integration constraints and regulatory context.

  2. 02
    Feasibility study

    Technical viability and an honest appraisal of where the requirement can and cannot be met.

  3. 03
    Conceptual design

    System architecture and principal component selection.

  4. 04
    Detailed engineering

    Full specification with performance modelling.

  5. 05
    Prototype & testing

    Validation under representative conditions where the application warrants it.

  6. 06
    Manufacture & QC

    Production to the approved specification.

  7. 07
    Commissioning & handover

    Installation supervision, performance verification and training.

Customisation areas

  • Non-standard fuels — residues outside our validated set, characterised and engineered for.
  • Specialised temperature profiles — narrow tolerance bands, staged ramping, or unusually low or high operating ranges.
  • Integration with existing plant — matching interfaces, control protocols and physical constraints of installed equipment.
  • Hazardous-area & regulated environments — enhanced safety specification where required.
  • Extreme site conditions — high ambient temperature, high altitude, high dust load, corrosive coastal atmosphere.

Industry applications

  • Food processing — temperature-critical applications with hygienic design requirements.
  • Pharmaceutical & nutraceutical — GMP-aligned construction with validation documentation.
  • Textiles — fibre and fabric processing with specific humidity control.
  • Ceramics & building materials — controlled ramp profiles preventing stress cracking.
  • Chemical processing — enhanced safety specification and containment.

Discuss a custom requirement

Bring us the fuel, the process constraint or the integration problem — we’ll tell you honestly what’s feasible.

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